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600/1000V, XLPE Insulated Low Voltage Power Cable 1
600/1000V, XLPE Insulated Low Voltage Power Cable 2
600/1000V, XLPE Insulated Low Voltage Power Cable 3
600/1000V, XLPE Insulated Low Voltage Power Cable 4
600/1000V, XLPE Insulated Low Voltage Power Cable 1
600/1000V, XLPE Insulated Low Voltage Power Cable 2
600/1000V, XLPE Insulated Low Voltage Power Cable 3
600/1000V, XLPE Insulated Low Voltage Power Cable 4

600/1000V XLPE Insulated Low Voltage Power Cable to IEC 60502-1 Standard

The 600/1000V XLPE Insulated Low Voltage Power Cable manufactured to IEC 60502-1 is engineered to provide dependable power transmission in demanding electrical installations. High-purity conductors combined with XLPE insulation deliver excellent electrical stability, high current capacity, and resistance to thermal aging. XLPE insulation allows higher operating temperatures and improved mechanical strength, ensuring long-term performance under continuous service conditions. Rated for 600/1000V systems, this cable supports safe and efficient power distribution in fixed installations. Compliance with IEC 60502-1 ensures the cable meets international standards for design, testing, and operational safety. Its robust construction makes it suitable for indoor, outdoor, and underground applications where durability and reliability are essential.
Standard IEC 60502-1
Construction
Technical Specifications
Quality Control
Application

Construction

600/1000V XLPE Insulated Low Voltage Power Cable
600/1000V XLPE Insulated Low Voltage Power Cable Standard Conductor

Conductor

Copper or Aluminium conductor,round standed or Compacted,Class2 to IEC 60228,BS EN 60228.For smaller sizes,solid conductor, Class 1 as per IEC 60228, BS EN 60228 can also be supplied upon request.

Insulation

XLPE material and thickness shall be as per IEC 60502-1, rated for 90°C continuous operation.

Inner Covering

Inner sheath shall be of extruded PVC Type ST1/ST2 as per IEC 60502-1,Polyethylene type ST3/ST7, Halogen free compound ST8, Polychloroprene, chlorosulfonated polyethylene or similar polymers, type SE1 are also available on request.lapped is also applicable.

Armour

Aluminum/galvanized steel/steel wires applied helically over the Inner Covering as per IEC 60502-1, or double aluminum/steel tapes and copper/tinned copper wire can also be manufactured upon request.

Outer Sheath

Outer sheath shall be of extruded PVC Type ST1/ST2 as per IEC 60502-1,Polyethylene type ST3/ST7, Halogen free compound ST8, type SE1 are also available on request.

Fire Performance of Cable Sheaths

Cables can be supplied with special flame retardant PVC outer sheath to comply with the flame test requirements of IEC 60332-3-22, IEC 60332-3-23 and IEC 60332-3-24, Halogen Free material comply to IEC60754-1/2 and IEC 60684-2.

Color Code (1)

1 Core : Red or Black
2 Cores: Red, Black
3 Cores: Red, Yellow, Blue
4 Cores: Red, Yellow, Blue, Black
5 Cores: Red, Yellow, Blue, Black, Green
Above 5 Cores: Black Cores with White numerals

Color Code (2)

1 Core : Brown or Blue
2 Cores : Brown, Blue
3 Cores : Brown, Black, Grey
4 Cores : Blue, Brown, Black, Grey
5 Cores : Green/Yellow, Blue, Brown, Black, Grey
Above 5 Cores: Black Cores with White numerals
Other colors can be manufactured upon request.

Technical Specifications

600/1000V XLPE Insulated Low Voltage Power Cable to IEC 60502-1 Standard
Single core(unarmoured)
Two cores(unarmoured)
Three cores(unarmoured)
Four cores(unarmoured)
Three cores+Earth(unarmoured)
Multi-cores(unarmoured)
Single core(Galvanized steel wire armoured)
Two cores(Galvanized steel wire armoured)
Three cores(Galvanized steel wire armoured)
Four cores(Galvanized steel wire armoured)
Three cores+ Earth(Galvanized steel wire armoured)
Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal Sheath Thickness Overall Diameter (Approx.)
mm² mm mm mm mm
1 x 1.5 1.4 0.7 1.4 5.6
1 x 2.5 1.8 0.7 1.4 6
1 x 4 2.3 0.7 1.4 6.5
1 x 6 2.8 0.7 1.4 7
1 x 10 3.6 0.7 1.4 7.8
1 x 16 4.5 0.7 1.4 8.7
1 x 25 5.6 0.9 1.4 10.2
1 x 35 6.7 0.9 1.4 11.3
1 x 50 8 1 1.4 12.8
1 x 70 9.4 1.1 1.4 14.4
1 x 95 11 1.1 1.5 16.1
1 x 120 12.4 1.2 1.5 17.8
1 x 150 13.8 1.4 1.6 19.8
1 x 185 15.3 1.6 1.6 21.8
1 x 240 17.5 1.7 1.7 24.4
1 x 300 19.5 1.8 1.8 26.7
1 x 400 22.6 2 1.9 30.5
1 x 500 25.2 2.2 2 33.7
1 x 630 28.3 2.4 2.2 37.4
1 x 800 31.9 2.6 2.3 41.7
1 x 1000 35.7 2.8 2.4 46.2
Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal Sheath Thickness Overall Diameter (Approx.)
mm² mm mm mm mm
2 x 1.5 1.4 0.7 1.8 9.2
2 x 2.5 1.8 0.7 1.8 10
2 x 4 2.3 0.7 1.8 11
2 x 6 2.8 0.7 1.8 12
2 x 10 3.6 0.7 1.8 13.6
2 x 16 4.5 0.7 1.8 15.4
2 x 25 5.6 0.9 1.8 18.4
2 x 35 6.7 0.9 1.8 20.6
2 x 50 8 1 1.8 23.6
2 x 70 9.4 1.1 1.8 26.8
2 x 95 11 1.1 1.9 30.2
2 x 120 12.4 1.2 2 33.7
2 x 150 13.8 1.4 2.2 37.5
2 x 185 15.3 1.6 2.3 41.6
2 x 240 17.5 1.7 2.5 46.7
2 x 300 19.5 1.8 2.6 51.4
2 x 400 22.6 2 2.9 58.9
Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal Sheath Thickness Overall Diameter (Approx.)
mm² mm mm mm mm
3 x 1.5 1.4 0.7 1.8 9.6
3 x 2.5 1.8 0.7 1.8 10.5
3 x 4 2.3 0.7 1.8 11.6
3 x 6 2.8 0.7 1.8 12.6
3 x 10 3.6 0.7 1.8 14.4
3 x 16 4.5 0.7 1.8 16.3
3 x 25 5.6 0.9 1.8 19.5
3 x 35 6.7 0.9 1.8 21.9
3 x 50 8 1 1.8 25.1
3 x 70 9.4 1.1 1.9 28.7
3 x 95 11 1.1 2 32.4
3 x 120 12.4 1.2 2.1 36.1
3 x 150 13.8 1.4 2.3 40.3
3 x 185 15.3 1.6 2.4 44.6
3 x 240 17.5 1.7 2.6 50.2
3 x 300 19.5 1.8 2.7 55.2
3 x 400 22.6 2 3 63.3
Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal Sheath Thickness Overall Diameter (Approx.)
mm² mm mm mm mm
4 x 1.5 1.4 0.7 1.8 10.4
4 x 2.5 1.8 0.7 1.8 11.3
4 x 4 2.3 0.7 1.8 12.5
4 x 6 2.8 0.7 1.8 13.7
4 x 10 3.6 0.7 1.8 15.7
4 x 16 4.5 0.7 1.8 17.8
4 x 25 5.6 0.9 1.8 21.5
4 x 35 6.7 0.9 1.8 24.1
4 x 50 8 1 1.8 27.8
4 x 70 9.4 1.1 2 32
4 x 95 11 1.1 2.1 36.1
4 x 120 12.4 1.2 2.3 40.2
4 x 150 13.8 1.4 2.4 44.9
4 x 185 15.3 1.6 2.6 49.8
4 x 240 17.5 1.7 2.8 56
4 x 300 19.5 1.8 3 61.7
4 x 400 22.6 2 3.2 70.7
Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal Sheath Thickness Overall Diameter (Approx.)
mm² (3)mm (1)mm (3)mm (1)mm mm mm
3 x 16/10 4.5 3.6 0.7 0.7 1.8 17.5
3 x 25/16 5.6 4.5 0.9 0.7 1.8 21.2
3 x 35/16 6.7 4.5 0.9 0.7 1.8 23.8
3 x 50/25 8 5.6 1 0.9 1.8 27.5
3 x 70/35 9.4 6.7 1.1 0.9 2 31.7
3 x 95/50 11 8 1.1 1 2.1 35.8
3 x 120/70 12.4 9.4 1.2 1.1 2.3 39.9
3 x 150/70 13.8 9.4 1.4 1.1 2.4 44.6
3 x 185/95 15.3 11 1.6 1.1 2.6 49.5
3 x 240/120 17.5 12.4 1.7 1.2 2.8 55.7
3 x 300/150 19.5 13.8 1.8 1.4 3 61.4
3 x 400/185 22.6 15.3 2 1.6 3.2 70.4
Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal Sheath Thickness Overall Diameter (Approx.)
mm² mm mm mm mm
5 x 1.5 1.4 0.7 1.8 11.2
7 x 1.5 1.4 0.7 1.8 12
10 x 1.5 1.4 0.7 1.8 14.8
12 x 1.5 1.4 0.7 1.8 15.2
14 x 1.5 1.4 0.7 1.8 16
19 x 1.5 1.4 0.7 1.8 17.6
21 x 1.5 1.4 0.7 1.8 18.4
24 x 1.5 1.4 0.7 1.8 20.4
30 x 1.5 1.4 0.7 1.8 21.6
40 x 1.5 1.4 0.7 1.8 26
48 x 1.5 1.4 0.7 1.8 26.4
61 x 1.5 1.4 0.7 1.9 29
5 x 2.5 1.8 0.7 1.8 12.2
7 x 2.5 1.8 0.7 1.8 13.2
10 x 2.5 1.8 0.7 1.8 16.4
12 x 2.5 1.8 0.7 1.8 16.9
14 x 2.5 1.8 0.7 1.8 17.7
19 x 2.5 1.8 0.7 1.8 19.6
21 x 2.5 1.8 0.7 1.8 20.6
24 x 2.5 1.8 0.7 1.8 22.8
30 x 2.5 1.8 0.7 1.8 24.1
40 x 2.5 1.8 0.7 1.9 29.4
48 x 2.5 1.8 0.7 1.9 29.9
61 x 2.5 1.8 0.7 2 32.8
Nominal Cross Section

Diameter of Conductor

(Approx.)

Nominal Insulation

thickness

Nominal Inner

Covering thickness

Nominal Alum

Wire dia.

Nominal Sheath

thickness

Overall Diameter

(Approx.)

mm² mm mm mm mm mm mm
1 x 4 2.3 0.7 1 0.8 1.8 10.9
1 x 6 2.8 0.7 1 0.8 1.8 11.4
1 x 10 3.6 0.7 1 0.8 1.8 12.2
1 x 16 4.5 0.7 1 0.8 1.8 13.1
1 x 25 5.6 0.9 1 0.8 1.8 14.6
1 x 35 6.7 0.9 1 1.25 1.8 16.6
1 x 50 8 1 1 1.25 1.8 18.1
1 x 70 9.4 1.1 1 1.25 1.8 19.7
1 x 95 11 1.1 1 1.6 1.8 22
1 x 120 12.4 1.2 1 1.6 1.8 23.6
1 x 150 13.8 1.4 1 1.6 1.8 25.4
1 x 185 15.3 1.6 1 1.6 1.8 27.4
1 x 240 17.5 1.7 1 1.6 1.9 29.9
1 x 300 19.5 1.8 1 2 2 33.1
1 x 400 22.6 2 1.2 2 2.2 37.3
1 x 500 25.2 2.2 1.2 2 2.3 40.5
Nominal Cross Section

Diameter of Conductor

(Approx.)

Nominal Insulation

thickness

Nominal Inner

Covering thickness

Nominal Alum

Wire dia.

Nominal Sheath

thickness

Overall Diameter

(Approx.)

mm² mm mm mm mm mm mm
2 x 1.5 1.4 0.7 1 0.8 1.8 12.8
2 x 2.5 1.8 0.7 1 0.8 1.8 13.6
2 x 4 2.3 0.7 1 0.8 1.8 14.6
2 x 6 2.8 0.7 1 1.25 1.8 16.5
2 x 10 3.6 0.7 1 1.25 1.8 18.1
2 x 16 4.5 0.7 1 1.25 1.8 19.9
2 x 25 5.6 0.9 1 1.6 1.8 23.6
2 x 35 6.7 0.9 1 1.6 1.8 25.8
2 x 50 8 1 1 1.6 1.9 29
2 x 70 9.4 1.1 1 2 2 33.2
2 x 95 11 1.1 1.2 2 2.1 37.1
2 x 120 12.4 1.2 1.2 2 2.3 40
2 x 150 13.8 1.4 1.2 2.5 2.4 45.4
2 x 185 15.3 1.6 1.4 2.5 2.6 49.9
2 x 240 17.5 1.7 1.4 2.5 2.7 55.1
2 x 300 19.5 1.8 1.6 2.5 2.9 60.2
2 x 400 22.6 2 1.6 2.5 3.1 67.7
Nominal Cross Section

Diameter of Conductor

(Approx.)

Nominal Insulation

thickness

Nominal Inner

Covering thickness

Nominal Alum

Wire dia.

Nominal Sheath

thickness

Overall Diameter

(Approx.)

mm² mm mm mm mm mm mm
3 x 1.5 1.4 0.7 1 0.8 1.8 13.2
3 x 2.5 1.8 0.7 1 0.8 1.8 14.1
3 x 4 2.3 0.7 1 0.8 1.8 15.2
3 x 6 2.8 0.7 1 1.25 1.8 17.1
3 x 10 3.6 0.7 1 1.25 1.8 18.9
3 x 16 4.5 0.7 1 1.25 1.8 20.8
3 x 25 5.6 0.9 1 1.6 1.8 24.7
3 x 35 6.7 0.9 1 1.6 1.8 27.2
3 x 50 8 1 1 1.6 1.9 30.6
3 x 70 9.4 1.1 1 2 2.1 35.2
3 x 95 11 1.1 1.2 2 2.2 39.3
3 x 120 12.4 1.2 1.2 2 2.3 43
3 x 150 13.8 1.4 1.4 2.5 2.5 48.6
3 x 185 15.3 1.6 1.4 2.5 2.7 53
3 x 240 17.5 1.7 1.4 2.5 2.8 58.5
3 x 300 19.5 1.8 1.6 2.5 3 64
3 x 400 22.6 2 1.6 3.15 3.3 73.5
Nominal Cross Section

Diameter of Conductor

(Approx.)

Nominal Insulation

thickness

Nominal Inner

Covering thickness

Nominal Alum

Wire dia.

Nominal Sheath

thickness

Overall Diameter

(Approx.)

mm² mm mm mm mm mm mm
4 x 1.5 1.4 0.7 1 0.8 1.8 14
4 x 2.5 1.8 0.7 1 0.8 1.8 14.9
4 x 4 2.3 0.7 1 1.25 1.8 17
4 x 6 2.8 0.7 1 1.25 1.8 18.2
4 x 10 3.6 0.7 1 1.25 1.8 20.2
4 x 16 4.5 0.7 1 1.6 1.8 23
4 x 25 5.6 0.9 1 1.6 1.8 26.7
4 x 35 6.7 0.9 1 1.6 1.9 29.5
4 x 50 8 1 1 2 2.1 34.2
4 x 70 9.4 1.1 1.2 2 2.2 38.8
4 x 95 11 1.1 1.2 2 2.3 42.9
4 x 120 12.4 1.2 1.4 2.5 2.5 48.6
4 x 150 13.8 1.4 1.4 2.5 2.7 53.2
4 x 185 15.3 1.6 1.4 2.5 2.8 58.1
4 x 240 17.5 1.7 1.6 2.5 3.1 64.8
4 x 300 19.5 1.8 1.6 2.5 3.2 70.4
4 x 400 22.6 2 1.8 3.15 3.6 81.3
Nominal Cross Section

Diameter of

Conductor (Approx.)

Nominal Insulation

thickness

Nominal Inner

Covering thickness

Nominal Steel

Wire dia.

Nominal Sheath

thickness

Overall Diameter

(Approx.)

mm² (3)mm (1)mm (3)mm (1)mm mm mm mm mm
3 x 16/10 4.5 3.6 0.7 0.7 1 1.6 1.8 22.7
3 x 25/16 5.6 4.5 0.9 0.7 1 1.6 1.8 26.5
3 x 35/16 6.7 4.5 0.9 0.7 1 1.6 1.9 29
3 x 50/25 8 5.6 1 0.9 1 1.6 2.1 33
3 x 70/35 9.4 6.7 1.1 0.9 1.2 2 2.2 38
3 x 95/50 11 8 1.1 1 1.2 2 2.3 42.4
3 x 120/70 12.4 9.4 1.2 1.1 1.2 2 2.5 48
3 x 150/70 13.8 9.4 1.4 1.1 1.4 2.5 2.7 52
3 x 185/95 15.3 11 1.6 1.1 1.4 2.5 2.8 57.2
3 x 240/120 17.5 12.4 1.7 1.2 1.6 2.5 3.1 64
3 x 300/150 19.5 13.8 1.8 1.4 1.6 2.5 3.2 69.8
3 x 400/185 22.6 15.3 2 1.6 1.6 3.15 3.6 78.6

Quality Control

600/1000V XLPE Insulated Low Voltage Power Cable to IEC 60502-1 Standard
600/1000V XLPE Insulated Low Voltage Power Cables Raw Material Test

Raw Material Test

 

Raw Material Test is the first quality assurance step for the 600/1000V XLPE Insulated Low Voltage Power Cable to IEC 60502-1 Standard. Copper or aluminum conductors are tested for electrical conductivity, tensile strength, elongation, and dimensional accuracy. XLPE insulation compounds undergo strict testing for thermal aging, hot set performance, insulation resistance, and dielectric strength to ensure long-term reliability. Semi-conductive and bedding materials, where applicable, are inspected for compatibility and uniformity. All raw materials are verified against IEC 60502-1 technical requirements before being released to production, ensuring consistent cable quality and electrical safety.

600/1000V XLPE Insulated Low Voltage Power Cables Process inspection

Process inspection

 

Process Inspection monitors each manufacturing stage of the 600/1000V XLPE Insulated Low Voltage Power Cable to IEC 60502-1 Standard. Conductor stranding is checked for correct lay length and uniformity. XLPE insulation extrusion is continuously inspected for thickness accuracy, concentricity, and surface smoothness. Cross-linking conditions are controlled to achieve optimal insulation properties. In-process electrical tests verify insulation integrity throughout production. Dimensional measurements and visual inspections are conducted at every step to ensure compliance with IEC 60502-1 standards and design specifications.

600/1000V XLPE Insulated Low Voltage Power Cables Finished Product

Finished Product

 

Finished Product Test confirms the final performance of the 600/1000V XLPE Insulated Low Voltage Power Cable to IEC 60502-1 Standard. Electrical testing includes conductor resistance measurement, insulation resistance testing, and AC voltage withstand testing as specified by IEC 60502-1. Mechanical tests assess insulation tensile strength and elongation after aging. Final inspections verify cable construction, marking accuracy, and overall workmanship. Only cables that fully comply with standard requirements are approved for shipment.

Application

Used in power distribution systems, industrial plants, commercial buildings, substations, and underground installations requiring IEC-compliant low-voltage XLPE insulated cables.

Technical Advantages

● 30+ years of manufacturing experience
● ISO and UL certified production
● Customized cable and transformer solutions

Product Packaging

Wires and Cables packaging (1)
Wires and Cables packaging (1)
Wires and Cables packaging (2)
Wires and Cables packaging (2)
Wires and Cables packaging (3)
Wires and Cables packaging (3)
Wires and Cables packaging (4)
Wires and Cables packaging (4)
Wires and Cables packaging (5)
Wires and Cables packaging (5)
Wires and Cables packaging (6)
Wires and Cables packaging (6)
Wires and Cables packaging (7)
Wires and Cables packaging (7)
Wires and Cables packaging (8)
Wires and Cables packaging (8)

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FAQ From Customers

What are the advantages of power cables and overhead lines?
(1) Reliable operation, because it is installed in a hidden place such as underground, it is less damaged by external forces, has less chance of failure, and the power supply is safe, and it will not cause harm to people;
(2) The maintenance workload is small and frequent inspections are not required;
(3) No need to erect towers;
(4) Help improve power factor.
Which aspects should be considered when choosing the cross section of a power cable?
(1) The long-term allowable working current of the cable;
(2) Thermal stability once short circuited;
(3) The voltage drop on the line cannot exceed the allowable working range.
What are the measures for cable fire prevention?
(1) Use flame-retardant cables;
(2) Use fireproof cable tray;
(3) Use fireproof paint;
(4) Fire partition walls and fire baffles are installed at cable tunnels, mezzanine exits, etc.;
(5) Overhead cables should avoid oil pipelines and explosion-proof doors, otherwise local pipes or heat insulation and fire prevention measures should be taken.
What should be paid attention to during the transportation and handling of cables?
(1) During transportation, loading and unloading, cables and cable reels should not be damaged. It is strictly forbidden to push the cable reels directly from the vehicle. Generally, cables should not be transported and stored flat.
(2) Before transporting or rolling the cable reel, ensure that the cable reel is firm, the cable is wound tightly, the oil pipe between the oil-filled cable and the pressure oil tank should be fixed without damage, the pressure oil tank should be firm, and the pressure indication should meet the requirements.
What inspections should be carried out for the acceptance of cable lines?
(1) The cable specifications should meet the regulations, the arrangement should be neat, no damage, and the signs should be complete, correct and clear;
(2) The fixed bending radius of the cable, the related distance and the wiring of the metal sheath of the single-core power cable should meet the requirements;
(3) The cable terminal and the middle head should not leak oil, and the installation should be firm. The oil pressure of the oil-filled cable and the meter setting should meet the requirements;
(4) Good grounding;
(5) The color of the cable terminal is correct, and the metal parts such as the bracket are completely painted;
(6) There should be no debris in the cable trench, tunnel, and bridge, and the cover should be complete.

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