ALLIANCE AAAC Conductor Cable
ALLIANCE AAAC (All Aluminum Alloy Conductor) cables are manufactured in strict compliance with international standards such as ASTM B399, IEC 61089, and BS EN 50182, making them a high-performance and reliable overhead power transmission and distribution solution.
Meeting ASTM B398, B399, IEC 61089, and BS EN 50182 standards, this cable handles ampacity up to 350A at 75°C and voltages up to 33kV. The all-alloy construction avoids bimetallic corrosion, providing better resistance in harsh conditions than ACSR. Reduced weight minimizes sag and installation expenses, supporting longer spans. The Alliance AAAC Conductor Cable delivers low electrical losses, high mechanical endurance, and excellent weather tolerance. Flame-retardant variants available. Perfect for urban grids, renewable projects, and coastal setups, it provides cost-effective, low-maintenance power delivery in overhead applications globally, excelling in reliability and lifespan over conventional conductors.
- Voltage Rating Up to 33kV (typical)
-
Temperature Rating
Operating: -10°C to +90°C
Short-circuit (5s): up to 250°C
Construction
Technical Specifications
Quality Control
Application
Construction
AAAC Alliance Conductor Cable Construction
Conductor
Stranded aluminum alloy 6201-T81 (Class AA or A)
Core
Single or multi-strand round concentric lay
Surface
Smooth and corrosion-resistant finish
Manufacturer Standard
ASTM B399、IEC 61089、BS EN 50182
Application
ALLIANCE AAAC cables are suitable for overhead power transmission and distribution in residential, industrial, and coastal areas, particularly where high strength, corrosion resistance, and reliable conductivity are needed for long spans and demanding environmental conditions.
Key Features
High tensile strength
Excellent conductivity
Superior corrosion resistance
Lightweight for long-span overhead applications
Excellent conductivity
Superior corrosion resistance
Lightweight for long-span overhead applications
Technical Specifications
ALLIANCE AAAC Conductor Cable
AAAC Alliance Conductor Cable
| Construction characteristics | |
| Conductor material | aluminum alloy |
| Type of conductor | Circular, stranded |
| Type of cable | Alliance |
| Conductor flexibility | Class AA |
| Conductor shape | Circular non compacted |
| Dimensional characteristics | |
| Conductor cross-section | 246.9 kcmil |
| Conductor cross-section | 125.09 mm² |
| Wire diameter | 4.77 mm |
| Conductor diameter | 14.31 mm |
| Approximate weight | 343.8 kg/km |
| Average geometric radius | 0.00519 m |
| Diameter of aluminium alloy 6201 wires | 4.77 mm |
| Nominal diameter of wires | 4.77 mm |
| Nominal outer diameter | 14.31 mm |
| Number of aluminium alloy 6201 wires | 7 |
| Number of cores | 1 |
| Electrical characteristics | |
| Max. DC resistance of the conductor at 20°C | 0.2678 Ohm/km |
| Max. electric resistance AC 60Hz 75°C | 0.319 Ohm/km |
| Inductive reactance | 0.3967 Ohm/km |
| Capacitive reactance | 0.2358 MOhm.km |
| Ampacity | 400.0 A |
| Mechanical characteristics | |
| Hardness type | T81 |
| Rated breaking load | 3882 kgf |
| Usage characteristic | |
| Length | 1430 m |
| Reel net weight | 490 kg |
| Packaging | Reel 100/60 |
Quality Control
ALLIANCE AAAC Conductor Cable
Raw Material Test
For the Alliance AAAC Conductor Cable, raw material testing follows ASTM B398. Aluminum alloy ingots (6201) are analyzed for Mg (0.6-0.9%), Si (0.5-0.9%), and impurities using optical emission spectrometry. Wires undergo conductivity (53% IACS min), tensile (295 MPa min), and elongation (3.5% min) tests with machines. Samples face heat treatment verification at 180°C and microstructure analysis via microscopy for grain uniformity. Corrosion resistance is assessed in humid chambers. The structured process: receipt inspection, random sampling, physical/mechanical testing (diameter 4.05mm), chemical verification, accelerated aging trials, and release decision.
Process inspection
Process inspection in Alliance AAAC Conductor Cable production involves continuous checks per ASTM B399. Wire drawing monitors the diameter (4.05mm ±0.03mm) and ovality with calipers. Solution heat treatment logs temperature (500-550°C) for hardening. Aging maintains 180°C for the T81 temper. Stranding verifies 7-wire lay (12-16 times diameter) and compression. Surface and marking are assessed online. Critical steps: pre-process homogenization confirmation, parameter stabilization (speed 20m/min), in-line tensile sampling, defect scanning, and rework. This multi-point assurance maintains the Alliance AAAC Conductor Cable's uniform temper, tight stranding, mechanical balance, and standard compliance for optimal overhead installation.
Finished Product
Finished Alliance AAAC Conductor Cable testing confirms ASTM B399 specs. Routine checks: diameter (12.15mm), weight (274 kg/km), resistance (0.339 Ω/km). Mechanical: tensile (8.5 kN min), elongation. Process steps: sample cutting, grip mounting, load to failure, data recording, and fracture examination. Corrosion: 1000-hour salt spray. Additional: sag-tension at 75°C, weather cycling. Passing confirms the Alliance AAAC Conductor Cable's low expansion, high ampacity, corrosion resistance, and suitability for overhead lines.
Application
Ideal for overhead medium-voltage lines in coastal utilities, wind farms, and grid extensions. Used for spans 200-300m in corrosive environments, connecting transformers to consumers for efficient, lightweight power delivery in urban and rural areas.
Technical Advantages
● 30+ years of manufacturing experience
● ISO and UL certified production
● Customized cable and transformer solutions
Product Packaging
Wires and Cables packaging (1)
Wires and Cables packaging (2)
Wires and Cables packaging (3)
Wires and Cables packaging (4)
Wires and Cables packaging (5)
Wires and Cables packaging (6)
Wires and Cables packaging (7)
Wires and Cables packaging (8)
Related Products
H07RN-8-F EN 50525-2-21 Flexible Rubber Cable
The H07RN-8-F EN 50525-2-21 Flexible Rubber Cable is a high-performance flexible power cable designed for demanding environments. Complying with IEC 60245 and EN 50525-2-21 standards, it features a weather-resistant and oil-resistant rubber sheath that provides superior flexibility and durability under mechanical, thermal, and chemical stress. The H07RN-8-F cable is suitable for dry, wet, or submerged conditions, making it ideal for mobile power supply, submersible pumps (up to 10 meters depth in freshwater), construction sites, industrial workshops, agricultural machinery, and temporary outdoor installations. It ensures reliable energy transmission even in harsh environments and explosive zones.
2/0 Triton Aluminum Conductor Triplex Overhead Service Drop Cable
The 2/0 Triton Aluminum Triplex Overhead Service Drop Cable is a reliable, high-performance cable solution designed for aerial power delivery from pole-mounted transformers to end-user service entrances. This triplex cable features two insulated phase conductors and one bare neutral messenger, ensuring robust support and electrical continuity. The insulated phase conductors use cross-linked polyethylene (XLPE) for superior thermal resistance, weather endurance, and long-term reliability in overhead service applications. With a voltage rating of 600V and temperature endurance up to 75°C, the Triton triplex cable is a preferred option for residential and light commercial power distribution.
H01N2-D EN 50525-2-81 Welding Cable
The H01N2-D EN 50525-2-81 Welding Cable is a high-performance flexible cable designed specifically for welding and heavy-duty industrial applications. Manufactured in compliance with EN 50525-2-81, this cable features a Class 6 finely stranded copper conductor that provides excellent flexibility and conductivity. Its durable rubber compound sheath ensures outstanding resistance to heat, oil, abrasion, ozone, and mechanical stress, making it ideal for demanding work environments. Engineered for connecting welding equipment, mobile power supplies, and robotic welding systems, the H01N2-D cable ensures safe, stable high-current transmission even under extreme operating conditions. It is widely used in automotive manufacturing, shipbuilding, battery energy storage systems (BESS), and industrial workshops. With its superior flexibility, the cable can withstand frequent movement and bending, reducing fatigue during use. It maintains reliable performance across a wide temperature range from -40°C to +85°C, offering consistent electrical integrity in both fixed and flexed installations. Complying with international standards such as EN 50525-2-81, EN 60228, VDE 0282-6, and BS 638 Part 4, the H01N2-D cable also meets IEC/EN 60332-1-2 flame-retardant requirements, ensuring safety in high-risk industrial environments.
FR-N30XA8E-R 18/30kV Cable Gen to NF C 33-226 - Cu/XLPE/MDPE
The NF C 33-226 Cu-XLPE-MDPE 18/30kV Cable is a robust medium voltage power cable designed for safe and reliable energy transmission in fixed installations. It features a Class 2 stranded copper conductor, cross-linked polyethylene (XLPE) insulation, and a medium-density polyethylene (MDPE) outer sheath, ensuring outstanding electrical conductivity, insulation integrity, and mechanical protection. Complying with NF C 33-226, IEC 60502-2, and EN 60228, this cable is ideal for power distribution in industrial plants, substations, municipal grids, and commercial facilities. It provides excellent resistance to water (AD7) and UV radiation (ISO 4892), while being halogen-free (IEC/EN 60754-1) to ensure environmental and operational safety. With a voltage rating of 18/30 (36)kV and maximum operating temperature of 90°C, the Cu-XLPE-MDPE construction guarantees stable, efficient, and long-lasting performance in medium- and high-voltage networks.
(N)TSCGEWOU 3.6/6kV, 6/10kV, 8.7/15kV and 12/20kV ZH Cable
The (N)TSCGEWOU 3.6/6kV, 6/10kV, 8.7/15kV, and 12/20kV ZH Cable is a halogen-free flexible medium voltage power cable designed in accordance with VDE 0250 standards for heavy-duty applications. It features Class 5 tinned copper conductors, EPR insulation, semi-conductive layers, and a copper braided earth conductor, with an inner and outer halogen-free polyurethane sheath that delivers excellent flame retardancy, low smoke emission, and high mechanical durability. Ideal for draglines, shovels, dredges, and drills in opencast mining or other extreme environments, this cable is suitable for both indoor and outdoor use where fire safety and robust performance are critical.
1/0 Echinus Aluminum Conductor Triplex Overhead Service Drop Cable
1/0 Echinus Triplex Aluminum Conductor Overhead Service Drop Cable is a high-performance electrical cable engineered for use in overhead power distribution systems. It features two insulated phase conductors and one bare AAAC (All-Aluminum Alloy Conductor) messenger, serving as the neutral and mechanical support. This triplex cable is rated for 600 volts and constructed to handle elevated conductor temperatures of up to 90°C with XLPE insulation. Suitable for both residential and commercial aerial service connections, this cable delivers reliable conductivity, mechanical strength, and long-term weather resistance.FAQ From Customers
-
What are the advantages of power cables and overhead lines?(1) Reliable operation, because it is installed in a hidden place such as underground, it is less damaged by external forces, has less chance of failure, and the power supply is safe, and it will not cause harm to people; (2) The maintenance workload is small and frequent inspections are not required; (3) No need to erect towers; (4) Help improve power factor.
-
Which aspects should be considered when choosing the cross section of a power cable?(1) The long-term allowable working current of the cable; (2) Thermal stability once short circuited; (3) The voltage drop on the line cannot exceed the allowable working range.
-
What are the measures for cable fire prevention?(1) Use flame-retardant cables; (2) Use fireproof cable tray; (3) Use fireproof paint; (4) Fire partition walls and fire baffles are installed at cable tunnels, mezzanine exits, etc.; (5) Overhead cables should avoid oil pipelines and explosion-proof doors, otherwise local pipes or heat insulation and fire prevention measures should be taken.
-
What should be paid attention to during the transportation and handling of cables?(1) During transportation, loading and unloading, cables and cable reels should not be damaged. It is strictly forbidden to push the cable reels directly from the vehicle. Generally, cables should not be transported and stored flat. (2) Before transporting or rolling the cable reel, ensure that the cable reel is firm, the cable is wound tightly, the oil pipe between the oil-filled cable and the pressure oil tank should be fixed without damage, the pressure oil tank should be firm, and the pressure indication should meet the requirements.
-
What inspections should be carried out for the acceptance of cable lines?(1) The cable specifications should meet the regulations, the arrangement should be neat, no damage, and the signs should be complete, correct and clear; (2) The fixed bending radius of the cable, the related distance and the wiring of the metal sheath of the single-core power cable should meet the requirements; (3) The cable terminal and the middle head should not leak oil, and the installation should be firm. The oil pressure of the oil-filled cable and the meter setting should meet the requirements; (4) Good grounding; (5) The color of the cable terminal is correct, and the metal parts such as the bracket are completely painted; (6) There should be no debris in the cable trench, tunnel, and bridge, and the cover should be complete.
Welcome your inquiry
Honesty, Integrity, Frugality, Activeness and Passion