Penguin ACSR Conductor Cable
- International Designation Penguin
Construction
Standard
Aluminum is a preferred material for electrical conductors because of its excellent electrical conductivity. However, for many transmission and distribution lines, aluminum conductors require additional mechanical strength, typically achieved with galvanized steel wires in ACSR.
Construction
Applications
Conditions for Ampacity Calculation
Room temperature = 25 °C
Technical Specifications
| Construction characteristics | |
| Type of cable | Penguin |
| Type of conductor | Circular, stranded |
| Conductor material | aluminum / Steel Core |
| Conductor flexibility | Class A |
| Conductor shape | Circular non compacted |
| Dimensional characteristics | |
| Conductor cross-section (AWG/KCMIL) | 4/0 |
| Aluminium cross-section | 107.22 mm² |
| Number of aluminium wires | 6 |
| Diameter of aluminium wires | 4.77 mm |
| Number of steel wires | 1 |
| Diameter of steel wires | 4.77 mm |
| Conductor diameter | 14.31 mm |
| Average geometric radius | 0.0055 m |
| Aluminium content | 295.6 kg/km |
| Steel content | 139 kg/km |
| Approximate weight | 434.6 kg/km |
| Conductor cross-section | 19.64 mm² |
| Maximum outer diameter | - mm |
| Nominal outer diameter | 14.31 mm |
| Number of cores | 1 |
| Number of round wires | - |
| Electrical characteristics | |
| Max. DC resistance of the conductor at 20°C | 0.2676 Ohm/km |
| Max. electric resistance AC 60Hz 75°C | 0.38 Ohm/km |
| Inductive reactance | 0.3925 Ohm/km |
| Capacitive reactance | 0.2358 MOhm.km |
| Ampacity | 370.0 A |
| Rated Voltage Uo/U (Um) | - |
| Mechanical characteristics | |
| Rated breaking load (Class A) | 3780 kgf |
| Rated breaking load (Class B) | 3656 kgf |
| Hardness type | 1350-H19 |
| Usage characteristics | |
| Length | 1340 m |
| Reel net weight | 580 kg |
| Packaging | Reel 100/60 |
| Fire resistant | - |
| Flame retardant | - |
Quality Control
Raw Material Test
Raw Material Test is the first quality control step for the Penguin ACSR Conductor Cable. Aluminum rods are tested for electrical conductivity, tensile strength, elongation, and chemical composition to ensure low resistance and consistent performance. Steel wire used for the core is inspected for tensile strength, diameter accuracy, and galvanization quality to guarantee corrosion resistance and mechanical stability. Lubricants and surface treatments are evaluated to ensure proper stranding and long-term durability. Only raw materials that comply with technical specifications and applicable standards are approved for production.
Process inspection
Process Inspection controls the manufacturing quality of the Penguin ACSR Conductor Cable throughout production. Aluminum and steel wires are drawn and stranded under controlled conditions to maintain correct lay length and uniform tension. The stranding process is monitored to ensure proper concentricity and mechanical balance between the aluminum layers and the steel core. Dimensional checks and in-process tensile inspections are performed to prevent defects. Continuous monitoring ensures consistent conductor diameter, surface quality, and structural integrity before final testing.
Finished Product
Finished Product Test verifies the electrical and mechanical performance of the Penguin ACSR Conductor Cable before delivery. Tests include DC resistance measurement, tensile strength testing, and elongation verification. Dimensional inspection ensures compliance with design standards. Visual checks confirm surface quality, stranding accuracy, and packaging integrity prior to shipment. Electrical resistance tests verify current-carrying capability. Tensile and elongation tests confirm mechanical strength. Final visual and dimensional inspections ensure proper construction, marking, and readiness for shipment.
Application
Technical Advantages
Product Packaging
Related Products
FAQ From Customers
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What are the advantages of power cables and overhead lines?(1) Reliable operation, because it is installed in a hidden place such as underground, it is less damaged by external forces, has less chance of failure, and the power supply is safe, and it will not cause harm to people; (2) The maintenance workload is small and frequent inspections are not required; (3) No need to erect towers; (4) Help improve power factor.
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Which aspects should be considered when choosing the cross section of a power cable?(1) The long-term allowable working current of the cable; (2) Thermal stability once short circuited; (3) The voltage drop on the line cannot exceed the allowable working range.
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What are the measures for cable fire prevention?(1) Use flame-retardant cables; (2) Use fireproof cable tray; (3) Use fireproof paint; (4) Fire partition walls and fire baffles are installed at cable tunnels, mezzanine exits, etc.; (5) Overhead cables should avoid oil pipelines and explosion-proof doors, otherwise local pipes or heat insulation and fire prevention measures should be taken.
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What should be paid attention to during the transportation and handling of cables?(1) During transportation, loading and unloading, cables and cable reels should not be damaged. It is strictly forbidden to push the cable reels directly from the vehicle. Generally, cables should not be transported and stored flat. (2) Before transporting or rolling the cable reel, ensure that the cable reel is firm, the cable is wound tightly, the oil pipe between the oil-filled cable and the pressure oil tank should be fixed without damage, the pressure oil tank should be firm, and the pressure indication should meet the requirements.
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What inspections should be carried out for the acceptance of cable lines?(1) The cable specifications should meet the regulations, the arrangement should be neat, no damage, and the signs should be complete, correct and clear; (2) The fixed bending radius of the cable, the related distance and the wiring of the metal sheath of the single-core power cable should meet the requirements; (3) The cable terminal and the middle head should not leak oil, and the installation should be firm. The oil pressure of the oil-filled cable and the meter setting should meet the requirements; (4) Good grounding; (5) The color of the cable terminal is correct, and the metal parts such as the bracket are completely painted; (6) There should be no debris in the cable trench, tunnel, and bridge, and the cover should be complete.