Control Cable 0.6/1 kV CVV-SWA to IEC 60502 Standard (2-16 core)
- Standard IEC 60502-1, IEC 60228
Construction
Conductor
Insulation
Identification
Filler
Binding tape
Inner sheath
Outer Sheath
Armour
Binding tape
Technical Specifications
| No. of core |
Nominal cross sectional area |
No.& dia. of wires |
Thickness of inner sheath |
Diameter of steel wire armour |
Thickness of outer sheath |
Overall diameter (Approx.) |
Minimum insulation resistance (at70ºC) |
Cable weight (Approx.) |
Standard Length |
| mm2 | No./mm | mm | mm | mm | mm | Ohm/km | kg/km | m | |
| 2 | 0.5 | 7/0.30 | 1.2 | 0.8 | 1.8 | 15.5 | 0.0162 | 320 | 500/D |
| 0.75 | 7/0.37 | 1.2 | 0.8 | 1.8 | 15.5 | 0.0142 | 345 | 500/D | |
| 1 | 7/0.40 | 1.2 | 0.8 | 1.8 | 16 | 0.0135 | 350 | 500/D | |
| 1.5 | 7/0.50 | 1.2 | 0.8 | 1.8 | 16.5 | 0.0115 | 390 | 500/D | |
| 2.5 | 7/0.67 | 1.2 | 0.8 | 1.8 | 17.5 | 0.0093 | 460 | 500/D | |
| 4 | 7/0.85 | 1.2 | 1.25 | 1.8 | 21 | 0.0092 | 710 | 500/D | |
| 6 | 7/1.04 | 1.2 | 1.25 | 1.8 | 22 | 0.0078 | 820 | 500/D | |
| 3 | 0.5 | 7/0.30 | 1.2 | 0.8 | 1.8 | 15.5 | 0.0162 | 365 | 500/D |
| 0.75 | 7/0.37 | 1.2 | 0.8 | 1.8 | 16 | 0.0142 | 370 | 500/D | |
| 1 | 7/0.40 | 1.2 | 0.8 | 1.8 | 16.5 | 0.0135 | 385 | 500/D | |
| 1.5 | 7/0.50 | 1.2 | 0.8 | 1.8 | 17 | 0.0115 | 430 | 500/D | |
| 2.5 | 7/0.67 | 1.2 | 1.25 | 1.8 | 19.5 | 0.0093 | 635 | 500/D | |
| 4 | 7/0.85 | 1.2 | 1.25 | 1.8 | 21.5 | 0.0092 | 800 | 500/D | |
| 6 | 7/1.04 | 1.2 | 1.25 | 1.8 | 23 | 0.0078 | 935 | 500/D | |
| 4 | 0.5 | 7/0.30 | 1.2 | 0.8 | 1.8 | 16.5 | 0.0162 | 380 | 500/D |
| 0.75 | 7/0.37 | 1.2 | 0.8 | 1.8 | 17 | 0.0142 | 410 | 500/D | |
| 1 | 7/0.40 | 1.2 | 0.8 | 1.8 | 17 | 0.0135 | 425 | 500/D | |
| 1.5 | 7/0.50 | 1.2 | 0.8 | 1.8 | 18 | 0.0115 | 480 | 500/D | |
| 2.5 | 7/0.67 | 1.2 | 1.25 | 1.8 | 20.5 | 0.0093 | 715 | 500/D | |
| 4 | 7/0.85 | 1.2 | 1.25 | 1.8 | 23 | 0.0092 | 915 | 500/D | |
| 6 | 7/1.04 | 1.2 | 1.25 | 1.8 | 24.5 | 0.0078 | 1075 | 500/D |
| No. of core | Nominal cross - sectional area |
No.& dia. of wires |
Thickness of inner sheath |
Diameter of steel wire armour |
Thickness of outer sheath |
Overall diameter (Approx.) |
Minimum insulation resistance (at70ºC) |
Cable weight (Approx.) |
Standard Length |
| mm2 | No./mm | mm | mm | mm | mm | Ohm/km | kg/km | m | |
| 5 | 0.5 | 7/0.30 | 1.2 | 0.8 | 1.8 | 17 | 0.0162 | 420 | 500/D |
| 0.75 | 7/0.37 | 1.2 | 0.8 | 1.8 | 18 | 0.0142 | 455 | 500/D | |
| 1 | 7/0.40 | 1.2 | 1.25 | 1.8 | 19 | 0.0135 | 595 | 500/D | |
| 1.5 | 7/0.50 | 1.2 | 1.25 | 1.8 | 20 | 0.0115 | 665 | 500/D | |
| 2.5 | 7/0.67 | 1.2 | 1.25 | 1.8 | 21.5 | 0.0093 | 805 | 500/D | |
| 4 | 7/0.85 | 1.2 | 1.25 | 1.8 | 24.5 | 0.0092 | 1040 | 500/D | |
| 6 | 7/1.04 | 1.2 | 1.6 | 1.8 | 27 | 0.0078 | 1385 | 500/D | |
| 6 | 0.5 | 7/0.30 | 1.2 | 0.8 | 1.8 | 18 | 0.0162 | 450 | 500/D |
| 0.75 | 7/0.37 | 1.2 | 1.25 | 1.8 | 19.5 | 0.0142 | 610 | 500/D | |
| 1 | 7/0.40 | 1.2 | 1.25 | 1.8 | 20 | 0.0135 | 635 | 500/D | |
| 1.5 | 7/0.50 | 1.2 | 1.25 | 1.8 | 21 | 0.0115 | 715 | 500/D | |
| 2.5 | 7/0.67 | 1.2 | 1.25 | 1.8 | 22.5 | 0.0093 | 870 | 500/D | |
| 4 | 7/0.85 | 1.2 | 1.6 | 1.8 | 26.5 | 0.0092 | 1270 | 500/D | |
| 6 | 7/1.04 | 1.2 | 1.6 | 1.8 | 28.5 | 0.0078 | 1515 | 500/D | |
| 7 | 0.5 | 7/0.30 | 1.2 | 0.8 | 1.8 | 18 | 0.0162 | 455 | 500/D |
| 0.75 | 7/0.37 | 1.2 | 1.25 | 1.8 | 19.5 | 0.0142 | 620 | 500/D | |
| 1 | 7/0.40 | 1.2 | 1.25 | 1.8 | 20 | 0.0135 | 650 | 500/D | |
| 1.5 | 7/0.50 | 1.2 | 1.25 | 1.8 | 21 | 0.0115 | 730 | 500/D | |
| 2.5 | 7/0.67 | 1.2 | 1.25 | 1.8 | 22.5 | 0.0093 | 895 | 500/D | |
| 4 | 7/0.85 | 1.2 | 1.6 | 1.8 | 26.5 | 0.0092 | 1315 | 500/D | |
| 6 | 7/1.04 | 1.2 | 1.6 | 1.8 | 28.5 | 0.0078 | 1580 | 500/D |
| No. of core | Nominal cross - sectional area |
No.& dia. of wires |
Thickness of inner sheath |
Diameter of steel wire armour |
Thickness of outer sheath |
Overall diameter (Approx.) |
Minimum insulation resistance (at70ºC) |
Cable weight (Approx.) |
Standard Length |
| mm2 | No./mm | mm | mm | mm | mm | Ohm/km | kg/km | m | |
| 8 | 0.5 | 7/0.30 | 1.2 | 1.25 | 1.8 | 20 | 0.0162 | 625 | 500/D |
| 0.75 | 7/0.37 | 1.2 | 1.25 | 1.8 | 20.5 | 0.0142 | 680 | 500/D | |
| 1 | 7/0.40 | 1.2 | 1.25 | 1.8 | 21 | 0.0135 | 710 | 500/D | |
| 1.5 | 7/0.50 | 1.2 | 1.25 | 1.8 | 22 | 0.0115 | 810 | 500/D | |
| 2.5 | 7/0.67 | 1.2 | 1.25 | 1.8 | 24 | 0.0093 | 995 | 500/D | |
| 4 | 7/0.85 | 1.2 | 1.6 | 1.8 | 28 | 0.0092 | 1470 | 500/D | |
| 6 | 7/1.04 | 1.2 | 1.6 | 1.8 | 30 | 0.0078 | 1770 | 500/D | |
| 9 | 0.5 | 7/0.30 | 1.2 | 1.25 | 1.8 | 20.5 | 0.0162 | 680 | 500/D |
| 0.75 | 7/0.37 | 1.2 | 1.25 | 1.8 | 21.5 | 0.0142 | 750 | 500/D | |
| 1 | 7/0.40 | 1.2 | 1.25 | 1.8 | 22 | 0.0135 | 770 | 500/D | |
| 1.5 | 7/0.50 | 1.2 | 1.25 | 1.8 | 23 | 0.0115 | 885 | 500/D | |
| 2.5 | 7/0.67 | 1.2 | 1.6 | 1.8 | 26 | 0.0093 | 1230 | 500/D | |
| 4 | 7/0.85 | 1.2 | 1.6 | 1.8 | 29.5 | 0.0092 | 1630 | 500/D | |
| 6 | 7/1.04 | 1.2 | 1.6 | 1.9 | 32 | 0.0078 | 1975 | 500/D | |
| 10 | 0.5 | 7/0.30 | 1.2 | 1.25 | 1.8 | 22 | 0.0162 | 725 | 500/D |
| 0.75 | 7/0.37 | 1.2 | 1.25 | 1.8 | 22.5 | 0.0142 | 800 | 500/D | |
| 1 | 7/0.40 | 1.2 | 1.25 | 1.8 | 23 | 0.0135 | 835 | 500/D | |
| 1.5 | 7/0.50 | 1.2 | 1.25 | 1.8 | 24.5 | 0.0115 | 955 | 500/D | |
| 2.5 | 7/0.67 | 1.2 | 1.6 | 1.8 | 27.5 | 0.0093 | 1385 | 500/D | |
| 4 | 7/0.85 | 1.2 | 1.6 | 1.9 | 32 | 0.0092 | 1775 | 500/D | |
| 6 | 7/1.04 | 1.2 | 1.6 | 2 | 24.5 | 0.0078 | 2170 | 500/D |
| No. of core | Nominal cross - sectional area |
No.& dia. of wires |
Thickness of inner sheath |
Diameter of steel wire armour |
Thickness of outer sheath |
Overall diameter (Approx.) |
Minimum insulation resistance (at70ºC) |
Cable weight (Approx.) |
Standard Length |
| mm2 | No./mm | mm | mm | mm | mm | Ohm/km | kg/km | m | |
| 11 | 0.5 | 7/0.30 | 1.2 | 1.25 | 1.8 | 22 | 0.0162 | 765 | 500/D |
| 0.75 | 7/0.37 | 1.2 | 1.25 | 1.8 | 23 | 0.0142 | 840 | 500/D | |
| 1 | 7/0.40 | 1.2 | 1.25 | 1.8 | 23.5 | 0.0135 | 880 | 500/D | |
| 1.5 | 7/0.50 | 1.2 | 1.6 | 1.8 | 25.5 | 0.0115 | 1150 | 500/D | |
| 2.5 | 7/0.67 | 1.2 | 1.6 | 1.8 | 28 | 0.0093 | 1415 | 500/D | |
| 4 | 7/0.85 | 1.2 | 1.6 | 1.9 | 32.5 | 0.0092 | 1905 | 500/D | |
| 6 | 7/1.04 | 1.2 | 1.6 | 2 | 35.5 | 0.0078 | 2310 | 500/D | |
| 12 | 0.5 | 7/0.30 | 1.2 | 1.25 | 1.8 | 22 | 0.0162 | 765 | 500/D |
| 0.75 | 7/0.37 | 1.2 | 1.25 | 1.8 | 23 | 0.0142 | 845 | 500/D | |
| 1 | 7/0.40 | 1.2 | 1.25 | 1.8 | 23.5 | 0.0135 | 885 | 500/D | |
| 1.5 | 7/0.50 | 1.2 | 1.6 | 1.8 | 25.5 | 0.0115 | 1160 | 500/D | |
| 2.5 | 7/0.67 | 1.2 | 1.6 | 1.8 | 28 | 0.0093 | 1435 | 500/D | |
| 4 | 7/0.85 | 1.2 | 1.6 | 1.9 | 32.5 | 0.0092 | 1940 | 500/D | |
| 6 | 7/1.04 | 1.2 | 1.6 | 2 | 35.5 | 0.0078 | 2365 | 500/D | |
| 13 | 0.5 | 7/0.30 | 1.2 | 1.25 | 1.8 | 23 | 0.0162 | 820 | 500/D |
| 0.75 | 7/0.37 | 1.2 | 1.25 | 1.8 | 24 | 0.0142 | 905 | 500/D | |
| 1 | 7/0.40 | 1.2 | 1.25 | 1.8 | 24.5 | 0.0135 | 950 | 500/D | |
| 1.5 | 7/0.50 | 1.2 | 1.6 | 1.8 | 26.5 | 0.0115 | 1230 | 500/D | |
| 2.5 | 7/0.67 | 1.2 | 1.6 | 1.8 | 29 | 0.0093 | 1545 | 500/D | |
| 4 | 7/0.85 | 1.2 | 1.6 | 1.9 | 34 | 0.0092 | 2085 | 500/D | |
| 6 | 7/1.04 | 1.2 | 1.6 | 2.1 | 38 | 0.0078 | 2820 | 500/D |
| No. of core | Nominal cross - sectional area |
No.& dia. of wires |
Thickness of inner sheath |
Diameter of steel wire armour |
Thickness of outer sheath |
Overall diameter (Approx.) |
Minimum insulation resistance (at70ºC) |
Cable weight (Approx.) |
Standard Length |
| mm2 | No./mm | mm | mm | mm | mm | Ohm/km | kg/km | m | |
| 14 | 0.5 | 7/0.30 | 1.2 | 1.25 | 1.8 | 23 | 0.0162 | 825 | 500/D |
| 0.75 | 7/0.37 | 1.2 | 1.25 | 1.8 | 24 | 0.0142 | 915 | 500/D | |
| 1 | 7/0.40 | 1.2 | 1.25 | 1.8 | 24.5 | 0.0135 | 955 | 500/D | |
| 1.5 | 7/0.50 | 1.2 | 1.6 | 1.8 | 26.5 | 0.0115 | 1240 | 500/D | |
| 2.5 | 7/0.67 | 1.2 | 1.6 | 1.8 | 29 | 0.0093 | 1565 | 500/D | |
| 4 | 7/0.85 | 1.2 | 1.6 | 1.9 | 34 | 0.0092 | 2120 | 500/D | |
| 6 | 7/1.04 | 1.2 | 1.6 | 2.1 | 38 | 0.0078 | 2570 | 500/D | |
| 15 | 0.5 | 7/0.30 | 1.2 | 1.25 | 1.8 | 23.5 | 0.0162 | 880 | 500/D |
| 0.75 | 7/0.37 | 1.2 | 1.6 | 1.8 | 25.5 | 0.0142 | 1115 | 500/D | |
| 1 | 7/0.40 | 1.2 | 1.6 | 1.8 | 26 | 0.0135 | 1150 | 500/D | |
| 1.5 | 7/0.50 | 1.2 | 1.6 | 1.8 | 27.5 | 0.0115 | 1330 | 500/D | |
| 2.5 | 7/0.67 | 1.2 | 1.6 | 1.8 | 30 | 0.0093 | 1675 | 500/D | |
| 4 | 7/0.85 | 1.2 | 1.6 | 2 | 35.5 | 0.0092 | 2305 | 500/D | |
| 6 | 7/1.04 | 1.2 | 2 | 2.1 | 39.5 | 0.0078 | 3085 | 500/D | |
| 16 | 0.5 | 7/0.30 | 1.2 | 1.25 | 1.8 | 23.5 | 0.0162 | 885 | 500/D |
| 0.75 | 7/0.37 | 1.2 | 1.6 | 1.8 | 25.5 | 0.0142 | 1225 | 500/D | |
| 1 | 7/0.40 | 1.2 | 1.6 | 1.8 | 26.5 | 0.0135 | 1160 | 500/D | |
| 1.5 | 7/0.50 | 1.2 | 1.6 | 1.8 | 27.5 | 0.0115 | 1345 | 500/D | |
| 2.5 | 7/0.67 | 1.2 | 1.6 | 1.8 | 30 | 0.0093 | 1700 | 500/D | |
| 4 | 7/0.85 | 1.2 | 1.6 | 2 | 35.5 | 0.0092 | 2340 | 500/D | |
| 6 | 7/1.04 | 1.2 | 2 | 2.1 | 39.5 | 0.0078 | 3135 | 500/D |
Quality Control
Raw Material Test
For the Control Cable 0.6/1 kV CVV-SWA to IEC 60502 Standard (2-16 core), raw material testing prioritises armour and shielding. Step 1: Assess copper conductor purity via spectrometry to achieve 99.99% per IEC 60228. Step 2: Test PVC insulation tensile strength (≥12.5 N/mm²) and elongation (≥150%) using mechanical testers. Step 3: Verify steel wire armour for tensile strength (≥400 N/mm²) and galvanisation thickness with micrometres. Step 4: Evaluate copper tape shield conductivity and thickness through resistivity analysis. Step 5: Conduct flame retardancy tests on sheaths via oxygen index (>27%). Step 6: Perform immersion tests on PVC in water, oils, and acids for 168 hours to check chemical resistance. Batch sampling (10%) and traceability documentation ensure rejection of non-compliant materials, aligning with IEC 60502 for armoured reliability.
Process inspection
Process inspection for the Control Cable 0.6/1 kV CVV-SWA to IEC 60502 Standard (2-16 core) emphasises armour integration. Step 1: Monitor conductor stranding tension with gauges every 100 meters for uniformity. Step 2: Scan insulation thickness (0.8mm nominal) using lasers, rejecting >5% deviations. Step 3: Inspect core assembly and numbering with automated vision systems. Step 4: Apply copper tape shield and verify overlap via ultrasonic testing. Step 5: Install steel wire armour and check bedding adhesion through torque tests. Step 6: Conduct in-line spark testing at 6 kV for insulation defects. Step 7: Verify outer sheath extrusion smoothness with profilometers. Step 8: Sample shifts for dimensional and mechanical integrity logging. This ISO 9001-compliant process detects issues early, ensuring IEC 60502 adherence and robust armoured protection in control cables.
Finished Product
Finished product testing of the Control Cable 0.6/1 kV CVV-SWA to IEC 60502 Standard (2-16 core) confirms armoured performance. Step 1: Execute voltage withstand at 3.5 kV for 5 minutes on insulation. Step 2: Measure resistance (>100 MΩ/km) with megohmmeters. Step 3: Test conductor resistance per IEC 60228. Step 4: Assess shielding effectiveness against EMI. Step 5: Evaluate armour impact resistance via drop tests. Step 6: Perform flame propagation (IEC 60332-1) and bending (8x diameter). Step 7: Cycle temperatures (-15°C to 90°C) for 48 hours. Step 8: Conduct final visual and electrical inspections. Calibrated equipment and 100% critical testing guarantee IEC 60502 compliance, delivering durable armoured cables for harsh applications.
Application
Technical Advantages
Product Packaging
Related Products
FAQ From Customers
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What are the advantages of power cables and overhead lines?(1) Reliable operation, because it is installed in a hidden place such as underground, it is less damaged by external forces, has less chance of failure, and the power supply is safe, and it will not cause harm to people; (2) The maintenance workload is small and frequent inspections are not required; (3) No need to erect towers; (4) Help improve power factor.
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Which aspects should be considered when choosing the cross section of a power cable?(1) The long-term allowable working current of the cable; (2) Thermal stability once short circuited; (3) The voltage drop on the line cannot exceed the allowable working range.
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What are the measures for cable fire prevention?(1) Use flame-retardant cables; (2) Use fireproof cable tray; (3) Use fireproof paint; (4) Fire partition walls and fire baffles are installed at cable tunnels, mezzanine exits, etc.; (5) Overhead cables should avoid oil pipelines and explosion-proof doors, otherwise local pipes or heat insulation and fire prevention measures should be taken.
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What should be paid attention to during the transportation and handling of cables?(1) During transportation, loading and unloading, cables and cable reels should not be damaged. It is strictly forbidden to push the cable reels directly from the vehicle. Generally, cables should not be transported and stored flat. (2) Before transporting or rolling the cable reel, ensure that the cable reel is firm, the cable is wound tightly, the oil pipe between the oil-filled cable and the pressure oil tank should be fixed without damage, the pressure oil tank should be firm, and the pressure indication should meet the requirements.
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What inspections should be carried out for the acceptance of cable lines?(1) The cable specifications should meet the regulations, the arrangement should be neat, no damage, and the signs should be complete, correct and clear; (2) The fixed bending radius of the cable, the related distance and the wiring of the metal sheath of the single-core power cable should meet the requirements; (3) The cable terminal and the middle head should not leak oil, and the installation should be firm. The oil pressure of the oil-filled cable and the meter setting should meet the requirements; (4) Good grounding; (5) The color of the cable terminal is correct, and the metal parts such as the bracket are completely painted; (6) There should be no debris in the cable trench, tunnel, and bridge, and the cover should be complete.