x
High Voltage Power Cable 1
High Voltage Power Cable 2
High Voltage Power Cable 3
High Voltage Power Cable 1
High Voltage Power Cable 2
High Voltage Power Cable 3

High Voltage Power Cable

High Voltage Power Cable is used for the transmission and distribution of electric power and is suitable for installation in ducts, trenches or direct buried underground or within buildings. These cables are ideal for use to connect wind farms and other renewable energy to existing grid systems.
Standard IEC 60840, IEC 62067
Construction
Technical Specifications
Quality Control
Application

Construction

High Voltage Power Cable
High Voltage Power Cable

Conductor

The conductor consists of annealed copper or hard aluminum stranded wires and is classified into three (3) major types of concentric, compacted circular, and segmental compacted circular.

Insulation

The insulation material is extruded cross-linked polyethylene. The conductor screen, the insulation, and the insulation screen mentioned to the following clause are extruded simultaneously in one process to ensure that the screen and insulation are intimately bonded together and free from all possibilities of voids between layers.

Conductor Screen

The conductor screen consists of an extruded semi-conducting polyethylene to minimize electrical stresses due to the stranded configuration of the conductor. The semi-conducting material used for the conductor screen has no deleterious effect on the conductor. Semi-conducting tape is sometimes applied as a separator.

Insulation Screen

The insulation screen is provided over the insulation by extruding the semi-conducting compound concentrically and circularly to minimize the possibility of ionization on the outer surface of the dielectric.

Metallic Screen

The metallic screen consists of the wire shield, the corrugated aluminum sheath, or the lead sheath. The corrugated aluminum sheath and the lead sheath are also adopted where the surface of the duct is poor and where moisture is high.

Outer Sheath

To protect the metallic sheath from electrical or chemical corrosion, it is covered by PE or PVC.

Technical Specifications

High Voltage Power Cable
36/66 (72.5) kV with Aluminum Sheath
36/66 (72.5) kV with Lead Sheath
36/66 (72.5) kV with Copper Wire Shield
64/110 (123) kV with Aluminum Sheath
64/110 (123) kV with Lead Sheath
64/110 (123) kV with Copper Wire Shield
76/132 (145) kV with Aluminum Sheath
76/132 (145) kV with Lead Sheath
76/132 (145) kV with Copper Wire Shield
87/161 (170) kV with Aluminum Sheath
87/161 (170) kV with Lead Sheath
87/161 (170) kV with Copper Wire Shield
127/230 (245) kV with Aluminum Sheath
127/230 (245) kV with Lead Sheath
127/230 (245) kV with Copper Wire Shield
 Continuous Current Ratings for Single Circuit (A)
Cross-Sectional Area(mm2) Direct Buried Pipe Duct In Air
Trefoil Flat(S=2D)
240 524 491 598 671
300 592 556 682 770
400 671 631 781 888
500 762 714 894 1025
630 878 808 1023 1187
800 965 928 1150 1355
1000 1119 1075 1361 1615
1200 1198 1146 1460 1745
1600 1352 1357 1654 2030
2000 1468 1475 1800 2273

 

Conductor

Thickness of Conductor Screen

Approx.

Thickness of

Insulation

Thickness of Insulation Screen Approx. Thickness of Aluminum Sheath

Thickness of Outer

Sheath

Outer Diameter

of Cable

Weight

of Cable

Max. DC Conductor Resistance at 20 °C Capacitance
Cross-Sectional Area Shape Diameter
mm²   mm mm mm mm mm mm mm kg/m Ω/km μF/km
240 Compact Round Stranded 18.1 1.0 11.0 1.0 1.6 3.5 69 5.5 0.0754 0.20
300 20.4 1.0 11.0 1.0 1.6 3.5 72 6.3 0.0601 0.21
400 23.2 1.0 11.0 1.0 1.7 3.5 75 7.2 0.0470 0.23
500 26.3 1.0 11.0 1.0 1.8 4.0 79 8.6 0.0366 0.25
630 30.2 1.0 11.0 1.0 1.8 4.0 83 10.1 0.0283 0.28
800 34.0 1.0 11.0 1.0 1.9 4.0 87 12 0.0221 0.30
1000 Segment Stranded (Miliken) 38.7 1.0 11.0 1.0 2.0 4.0 92 14.4 0.0176 0.33
1200 41.8 1.0 11.0 1.0 2.1 4.5 98 16.7 0.0151 0.36
1600 48.1 1.0 11.0 1.0 2.2 4.5 105 20.9 0.0113 0.40
2000 54.3 1.0 11.0 1.0 2.4 4.5 112 25.4 0.0090 0.44
 Continuous Current Ratings for Single Circuit (A)
Cross-Sectional Area(mm2) Direct Buried Pipe Duct In Air
Trefoil Flat(S=2D)
240 535 525 621 706
300 606 567 710 810
400 691 646 822 942
500 787 733 951 1098
630 898 833 1096 1274
800 1008 958 1243 1462
1000 1184 1121 1505 1759
1200 1282 1208 1648 1938
1600 1469 1434 1906 2282
2000 1626 1585 2130 2597

 

Conductor

Thickness of Conductor Screen

Approx.

Thickness of

Insulation

Thickness of Insulation Screen Approx. Thickness of Aluminum Sheath

Thickness of Outer

Sheath

Outer Diameter

of Cable

Weight

of Cable

Max. DC Conductor Resistance at 20 °C Capacitance
Cross-Sectional Area Shape Diameter
mm²   mm mm mm mm mm mm mm kg/m Ω/km μF/km
240 Compact Round Stranded 18.1 1.0 11.0 1.0 2.1 3.5 62 8.1 0.0754 0.20
300 20.4 1.0 11.0 1.0 2.2 3.5 64 9.1 0.0601 0.21
400 23.2 1.0 11.0 1.0 2.3 3.5 67 10.5 0.0470 0.23
500 26.3 1.0 11.0 1.0 2.4 4.0 72 12.5 0.0366 0.25
630 30.2 1.0 11.0 1.0 2.4 4.0 76 14.2 0.0283 0.28
800 34.0 1.0 11.0 1.0 2.6 4.0 80 16.9 0.0221 0.30
1000 Segment Stranded (Miliken) 38.7 1.0 11.0 1.0 2.7 4.0 85 19.9 0.0176 0.33
1200 41.8 1.0 11.0 1.0 2.8 4.5 91 23.0 0.0151 0.36
1600 48.1 1.0 11.0 1.0 3.0 4.5 97 28.0 0.0113 0.40
2000 54.3 1.0 11.0 1.0 3.2 4.5 104 33.4 0.0090 0.44
 Continuous Current Ratings for Single Circuit (A)
Cross-Sectional Area(mm2) Direct Buried Pipe Duct In Air
Trefoil Flat(S=2D)
240 530 483 606 692
300 599 544 693 795
400 683 616 802 925
500 780 729 929 1075
630 886 828 1066 1247
800 997 929 1210 1432
1000 1173 1087 1473 1728
1200 1270 1173 1611 1894
1600 1465 1375 1883 2245
2000 1627 1530 2111 2556

 

Conductor

Thickness of Conductor Screen

Approx.

Thickness of

Insulation

Thickness of Insulation Screen Approx. Thickness of Aluminum Sheath

Thickness of Outer

Sheath

Outer Diameter

of Cable

Weight

of Cable

Max. DC Conductor Resistance at 20 °C Capacitance
Cross-Sectional Area Shape Diameter
mm²   mm mm mm mm mm mm mm kg/m Ω/km μF/km
240 Compact Round Stranded 18.1 1.0 11.0 1.0 1.2×40 3.5 58 4.4 0.0754 0.20
300 20.4 1.0 11.0 1.0 1.2×40 3.5 60 5.1 0.0601 0.21
400 23.2 1.0 11.0 1.0 1.2×40 3.5 63 5.9 0.0470 0.23
500 26.3 1.0 11.0 1.0 1.2×40 4.0 66 7.2 0.0366 0.25
630 30.2 1.0 11.0 1.0 1.2×40 4.0 71 8.6 0.0283 0.28
800 34.0 1.0 11.0 1.0 1.2×40 4.0 75 10.4 0.0221 0.30
1000 Segment Stranded (Miliken) 38.7 1.0 11.0 1.0 1.2×40 4.0 80 12.7 0.0176 0.33
1200 41.8 1.0 11.0 1.0 1.2×40 4.5 85 14.7 0.0151 0.36
1600 48.1 1.0 11.0 1.0 1.2×40 4.5 91 18.7 0.0113 0.40
2000 54.3 1.0 11.0 1.0 1.2×40 4.5 97 22.7 0.0090 0.44
 Continuous Current Ratings for Single Circuit (A)
Cross-Sectional Area(mm2) Direct Buried Pipe Duct In Air
Trefoil Flat(S=2D)
240 530 483 606 692
300 599 544 693 795
400 683 616 802 925
500 780 729 929 1075
630 886 828 1066 1247
800 997 929 1210 1432
1000 1173 1087 1473 1728
1200 1270 1173 1611 1894
1600 1465 1375 1883 2245
2000 1627 1530 2111 2556

 

Conductor

Thickness of Conductor Screen

Approx.

Thickness of

Insulation

Thickness of Insulation Screen Approx. Thickness of Aluminum Sheath

Thickness of Outer

Sheath

Outer Diameter

of Cable

Weight

of Cable

Max. DC Conductor Resistance at 20 °C Capacitance
Cross-Sectional Area Shape Diameter
mm²   mm mm mm mm mm mm mm kg/m Ω/km μF/km
240 Compact Round Stranded 18.1 1.0 11.0 1.0 1.2×40 3.5 58 4.4 0.0754 0.20
300 20.4 1.0 11.0 1.0 1.2×40 3.5 60 5.1 0.0601 0.21
400 23.2 1.0 11.0 1.0 1.2×40 3.5 63 5.9 0.0470 0.23
500 26.3 1.0 11.0 1.0 1.2×40 4.0 66 7.2 0.0366 0.25
630 30.2 1.0 11.0 1.0 1.2×40 4.0 71 8.6 0.0283 0.28
800 34.0 1.0 11.0 1.0 1.2×40 4.0 75 10.4 0.0221 0.30
1000 Segment Stranded (Miliken) 38.7 1.0 11.0 1.0 1.2×40 4.0 80 12.7 0.0176 0.33
1200 41.8 1.0 11.0 1.0 1.2×40 4.5 85 14.7 0.0151 0.36
1600 48.1 1.0 11.0 1.0 1.2×40 4.5 91 18.7 0.0113 0.40
2000 54.3 1.0 11.0 1.0 1.2×40 4.5 97 22.7 0.0090 0.44
 Continuous Current Ratings for Single Circuit (A)
Cross-Sectional Area(mm2) Direct Buried Pipe Duct In Air
Trefoil Flat(S=2D)
240 533 498 617 692
300 602 563 705 794
400 687 654 816 923
500 782 744 939 1068
630 891 846 1083 1243
800 1001 949 1229 1425
1000 1176 1108 1468 1718
1200 1269 1235 1612 1871
1600 1455 1415 1870 2206
2000 1609 1562 2087 2505
2500 1695 1647 2201 2642

 

Conductor

Thickness of Conductor Screen

Approx.

Thickness of

Insulation

Thickness of Insulation Screen Approx. Thickness of Aluminum Sheath

Thickness of Outer

Sheath

Outer Diameter

of Cable

Weight

of Cable

Max. DC Conductor Resistance at 20 °C Capacitance
Cross-Sectional Area Shape Diameter
mm²   mm mm mm mm mm mm mm kg/m Ω/km μF/km
240 Compact Round Stranded 18.1 1.2 14.0 1.0 2.3 3.5 68 9.6 0.0754 0.17
300 20.4 1.2 14.0 1.0 2.4 3.5 71 10.9 0.0601 0.18
400 23.2 1.2 14.0 1.0 2.5 3.5 74 12.3 0.0470 0.20
500 26.3 1.2 14.0 1.0 2.5 4.0 78 13.8 0.0366 0.21
630 30.2 1.2 14.0 1.0 2.6 4.0 82 16.0 0.0283 0.23
800 34.0 1.2 14.0 1.0 2.7 4.0 86 18.5 0.0221 0.25
1000 Segment Stranded (Miliken) 38.7 1.2 14.0 1.0 2.9 4.0 92 21.9 0.0176 0.28
1200 41.8 1.2 14.0 1.0 3.0 4.5 97 24.7 0.0151 0.30
1600 48.1 1.2 14.0 1.0 3.2 4.5 103 30.1 0.0113 0.33
2000 54.3 1.2 14.0 1.0 3.4 4.5 110 35.7 0.0090 0.36
2500 63.0 1.2 14.0 1.0 3.6 4.5 118 42.0 0.0072 0.40
 Continuous Current Ratings for Single Circuit (A)
Cross-Sectional Area(mm2) Direct Buried Pipe Duct In Air
Trefoil Flat(S=2D)
240 528 495 605 682
300 597 559 692 793
400 681 650 800 909
500 775 739 922 1053
630 884 841 1065 1226
800 994 945 1208 1406
1000 1169 1106 1465 1695
1200 1264 1231 1595 1849
1600 1456 1415 1860 2185
2000 1618 1570 2089 2487
2500 1706 1656 2203 2623

 

Conductor

Thickness of Conductor Screen

Approx.

Thickness of

Insulation

Thickness of Insulation Screen Approx. Thickness of Aluminum Sheath

Thickness of Outer

Sheath

Outer Diameter

of Cable

Weight

of Cable

Max. DC Conductor Resistance at 20 °C Capacitance
Cross-Sectional Area Shape Diameter
mm²   mm mm mm mm mm mm mm kg/m Ω/km μF/km
240 Compact Round Stranded 18.1 1.2 14.0 1.0 1.2×40 3.5 64 5.0 0.0754 0.17
300 20.4 1.2 14.0 1.0 1.2×40 3.5 66 5.7 0.0601 0.18
400 23.2 1.2 14.0 1.0 1.2×40 3.5 69 6.6 0.0470 0.20
500 26.3 1.2 14.0 1.0 1.2×40 4.0 73 7.9 0.0366 0.21
630 30.2 1.2 14.0 1.0 1.2×40 4.0 77 9.4 0.0283 0.23
800 34.0 1.2 14.0 1.0 1.2×40 4.0 81 11.2 0.0221 0.25
1000 Segment Stranded (Miliken) 38.7 1.2 14.0 1.0 1.2×40 4.0 86 13.6 0.0176 0.28
1200 41.8 1.2 14.0 1.0 1.2×40 4.5 91 15.6 0.0151 0.30
1600 48.1 1.2 14.0 1.0 1.2×40 4.5 97 19.6 0.0113 0.33
2000 54.3 1.2 14.0 1.0 1.2×40 4.5 103 23.7 0.0090 0.36
2500 63.0 1.2 14.0 1.0 1.2×40 4.5 111 29.0 0.0072 0.40
 Continuous Current Ratings for Single Circuit (A)
Cross-Sectional Area(mm2) Direct Buried Pipe Duct In Air
Trefoil Flat(S=2D)
240 519 486 589 649
300 585 547 671 742
400 665 635 770 858
500 755 716 883 992
630 856 814 1011 1151
800 956 942 1137 1313
1000 1103 1093 1333 1555
1200 1185 1170 1439 1695
1600 1333 1324 1627 1972
2000 1452 1435 1777 2211
2500 1530 1512 1872 2330

 

Conductor

Thickness of Conductor Screen

Approx.

Thickness of

Insulation

Thickness of Insulation Screen Approx. Thickness of Aluminum Sheath

Thickness of Outer

Sheath

Outer Diameter

of Cable

Weight

of Cable

Max. DC Conductor Resistance at 20 °C Capacitance
Cross-Sectional Area Shape Diameter
mm²   mm mm mm mm mm mm mm kg/m Ω/km μF/km
240 Compact Round Stranded 18.1 1.5 16.0 1.3 1.8 4.5 83 7.1 0.0754 0.16
300 20.4 1.5 16.0 1.3 1.8 4.5 86 7.9 0.0601 0.17
400 23.2 1.5 16.0 1.3 1.9 4.5 89 8.9 0.0470 0.18
500 26.3 1.5 16.0 1.3 2.0 4.5 92 10.2 0.0366 0.20
630 30.2 1.5 16.0 1.3 2.1 4.5 97 11.9 0.0283 0.21
800 34.0 1.5 16.0 1.3 2.2 4.5 101 14.0 0.0221 0.23
1000 Segment Stranded (Miliken) 38.7 1.5 16.0 1.3 2.2 4.5 106 16.6 0.0176 0.25
1200 41.8 1.5 16.0 1.3 2.3 4.5 110 18.6 0.0151 0.27
1600 48.1 1.5 16.0 1.3 2.4 4.5 116 22.9 0.0113 0.30
2000 54.3 1.5 16.0 1.3 2.6 4.5 124 27.4 0.0090 0.32
2500 63.0 1.5 16.0 1.3 2.8 4.5 131 34.3 0.0072 0.36
 Continuous Current Ratings for Single Circuit (A)
Cross-Sectional Area(mm2) Direct Buried Pipe Duct In Air
Trefoil Flat(S=2D)
240 530 495 612 679
300 600 559 702 781
400 684 636 808 904
500 780 727 934 1050
630 889 840 1077 1222
800 997 941 1222 1400
1000 1170 1100 1469 1681
1200 1264 1226 1599 1842
1600 1449 1404 1853 2168
2000 1600 1548 2064 2460
2500 1686 1631 2175 2592

 

Conductor

Thickness of Conductor Screen

Approx.

Thickness of

Insulation

Thickness of Insulation Screen Approx. Thickness of Aluminum Sheath

Thickness of Outer

Sheath

Outer Diameter

of Cable

Weight

of Cable

Max. DC Conductor Resistance at 20 °C Capacitance
Cross-Sectional Area Shape Diameter
mm²   mm mm mm mm mm mm mm kg/m Ω/km μF/km
240 Compact Round Stranded 18.1 1.5 16.0 1.3 2.4 4.5 76 11.2 0.0754 0.16
300 20.4 1.5 16.0 1.3 2.5 4.5 78 12.3 0.0601 0.17
400 23.2 1.5 16.0 1.3 2.6 4.5 81 13.8 0.0470 0.18
500 26.3 1.5 16.0 1.3 2.7 4.5 85 15.6 0.0366 0.20
630 30.2 1.5 16.0 1.3 2.7 4.5 88 17.5 0.0283 0.21
800 Segment Stranded (Miliken) 34.0 1.5 16.0 1.3 2.9 4.5 93 20.4 0.0221 0.23
1000 38.7 1.5 16.0 1.3 3.0 4.5 98 23.6 0.0176 0.25
1200 41.8 1.5 16.0 1.3 3.1 4.5 102 26.5 0.0151 0.27
1600 48.1 1.5 16.0 1.3 3.3 4.5 108 31.7 0.0113 0.30
2000 54.3 1.5 16.0 1.3 3.5 4.5 115 37.7 0.0090 0.32
2500 63.0 1.5 16.0 1.3 3.7 4.5 123 44.3 0.0072 0.36
 Continuous Current Ratings for Single Circuit (A)
Cross-Sectional Area(mm2) Direct Buried Pipe Duct In Air
Trefoil Flat(S=2D)
240 530 495 612 679
300 600 559 702 781
400 684 636 808 904
500 780 727 934 1050
630 889 840 1077 1222
800 997 941 1222 1400
1000 1170 1100 1469 1681
1200 1264 1226 1599 1842
1600 1449 1404 1853 2168
2000 1600 1548 2064 2460
2500 1686 1631 2175 2592

 

Conductor

Thickness of Conductor Screen

Approx.

Thickness of

Insulation

Thickness of Insulation Screen Approx. Thickness of Aluminum Sheath

Thickness of Outer

Sheath

Outer Diameter

of Cable

Weight

of Cable

Max. DC Conductor Resistance at 20 °C Capacitance
Cross-Sectional Area Shape Diameter
mm²   mm mm mm mm mm mm mm kg/m Ω/km μF/km
240 Compact Round Stranded 18.1 1.5 16.0 1.3 2.4 4.5 76 11.2 0.0754 0.16
300 20.4 1.5 16.0 1.3 2.5 4.5 78 12.3 0.0601 0.17
400 23.2 1.5 16.0 1.3 2.6 4.5 81 13.8 0.0470 0.18
500 26.3 1.5 16.0 1.3 2.7 4.5 85 15.6 0.0366 0.20
630 30.2 1.5 16.0 1.3 2.7 4.5 88 17.5 0.0283 0.21
800 34.0 1.5 16.0 1.3 2.9 4.5 93 20.4 0.0221 0.23
1000 Segment Stranded (Miliken) 38.7 1.5 16.0 1.3 3.0 4.5 98 23.6 0.0176 0.25
1200 41.8 1.5 16.0 1.3 3.1 4.5 102 26.5 0.0151 0.27
1600 48.1 1.5 16.0 1.3 3.3 4.5 108 31.7 0.0113 0.30
2000 54.3 1.5 16.0 1.3 3.5 4.5 115 37.7 0.0090 0.32
2500 63.0 1.5 16.0 1.3 3.7 4.5 123 44.3 0.0072 0.36
 Continuous Current Ratings for Single Circuit (A)
Cross-Sectional Area(mm2) Direct Buried Pipe Duct In Air
Trefoil Flat(S=2D)
300 584 558 669 740
400 664 634 768 855
500 754 718 879 988
630 853 811 1009 1146
800 953 938 1134 1307
1000 1100 1087 1328 1548
1200 1179 1163 1429 1684
1600 1331 1311 1627 1967
2000 1447 1485 1774 2199
2500 1523 1563 1868 2315

 

Conductor

Thickness of Conductor Screen

Approx.

Thickness of

Insulation

Thickness of Insulation Screen Approx. Thickness of Aluminum Sheath

Thickness of Outer

Sheath

Outer Diameter

of Cable

Weight

of Cable

Max. DC Conductor Resistance at 20 °C Capacitance
Cross-Sectional Area Shape Diameter
mm²   mm mm mm mm mm mm mm kg/m Ω/km μF/km
300 Compact Round Stranded 20.4 1.5 17.0 1.3 1.9 4.5 87 8.4 0.0601 0.16
400 23.2 1.5 17.0 1.3 1.9 4.5 91 9.4 0.0470 0.18
500 26.3 1.5 17.0 1.3 2.0 4.5 94 10.7 0.0366 0.19
630 30.2 1.5 17.0 1.3 2.1 4.5 98 12.3 0.0283 0.21
800 34.0 1.5 17.0 1.3 2.2 4.5 102 14.4 0.0221 0.22
1000 Segment Stranded (Miliken) 38.7 1.5 17.0 1.3 2.3 4.5 108 17.0 0.0176 0.24
1200 41.8 1.5 17.0 1.3 2.3 4.5 111 19.0 0.0151 0.26
1600 48.1 1.5 17.0 1.3 2.5 4.5 119 23.5 0.0113 0.28
2000 54.3 1.5 17.0 1.3 2.6 4.5 125 28.0 0.0090 0.31
2500 63.0 1.5 17.0 1.3 2.8 4.5 134 34.5 0.0072 0.34
 Continuous Current Ratings for Single Circuit (A)
Cross-Sectional Area(mm2) Direct Buried Pipe Duct In Air
Trefoil Flat(S=2D)
300 598 557 698 775
400 682 648 805 898
500 777 736 928 1042
630 886 836 1073 1214
800 996 939 1218 1391
1000 1168 1131 1464 1670
1200 1259 1221 1589 1825
1600 1445 1398 1845 2152
2000 1597 1541 2060 2445
2500 1681 1622 2169 2574

 

Conductor

Thickness of Conductor Screen

Approx.

Thickness of

Insulation

Thickness of Insulation Screen Approx. Thickness of Aluminum Sheath

Thickness of Outer

Sheath

Outer Diameter

of Cable

Weight

of Cable

Max. DC Conductor Resistance at 20 °C Capacitance
Cross-Sectional Area Shape Diameter
mm²   mm mm mm mm mm mm mm kg/m Ω/km μF/km
300 Compact Round Stranded 20.4 1.5 17.0 1.3 2.5 4.5 80 12.5 0.0601 0.16
400 23.2 1.5 17.0 1.3 2.6 4.5 83 14.0 0.0470 0.18
500 26.3 1.5 17.0 1.3 2.7 4.5 86 15.7 0.0366 0.19
630 30.2 1.5 17.0 1.3 2.8 4.5 80 18.0 0.0283 0.21
800 34.0 1.5 17.0 1.3 2.9 4.5 94 20.5 0.0221 0.22
1000 Segment Stranded (Miliken) 38.7 1.5 17.0 1.3 3.0 4.5 100 23.8 0.0176 0.24
1200 41.8 1.5 17.0 1.3 3.2 4.5 103 26.7 0.0151 0.26
1600 48.1 1.5 17.0 1.3 3.4 4.5 110 32.2 0.0113 0.28
2000 54.3 1.5 17.0 1.3 3.6 4.5 116 37.9 0.0090 0.31
2500 63.0 1.5 17.0 1.3 3.7 4.5 124 44.9 0.0072 0.34
 Continuous Current Ratings for Single Circuit (A)
Cross-Sectional Area(mm2) Direct Buried Pipe Duct In Air
Trefoil Flat(S=2D)
300 591 553 684 765
400 673 629 789 887
500 766 713 907 1027
630 871 829 1043 1193
800 977 928 1181 1367
1000 1143 1081 1415 1639
1200 1232 1208 1535 1790
1600 1404 1382 1765 2100
2000 1554 1523 1973 2384
2500 1636 1603 2077 2510

 

Conductor

Thickness of Conductor Screen

Approx.

Thickness of

Insulation

Thickness of Insulation Screen Approx. Thickness of Aluminum Sheath

Thickness of Outer

Sheath

Outer Diameter

of Cable

Weight

of Cable

Max. DC Conductor Resistance at 20 °C Capacitance
Cross-Sectional Area Shape Diameter
mm²   mm mm mm mm mm mm mm kg/m Ω/km μF/km
300 Compact Round Stranded 20.4 1.5 17.0 1.3 1.5×80 4.5 72 6.3 0.0601 0.21
400 23.2 1.5 17.0 1.3 1.5×80 4.5 75 7.2 0.0470 0.23
500 26.3 1.5 17.0 1.3 1.5×80 4.5 79 8.6 0.0366 0.25
630 30.2 1.5 17.0 1.3 1.5×80 4.5 83 10.1 0.0283 0.28
800 34.0 1.5 17.0 1.3 1.5×80 4.5 87 12.0 0.0221 0.30
1000 Segment Stranded (Miliken) 38.7 1.5 17.0 1.3 1.5×80 4.5 92 14.4 0.0176 0.33
1200 41.8 1.5 17.0 1.3 1.5×80 4.5 98 16.7 0.0151 0.36
1600 48.1 1.5 17.0 1.3 1.5×80 4.5 105 20.9 0.0113 0.40
2000 54.3 1.5 17.0 1.3 1.5×80 4.5 112 25.4 0.0090 0.44
2500 63.0 1.5 17.0 1.3 1.5×80 4.5 118 31.1 0.0072 0.34
 Continuous Current Ratings for Single Circuit (A)
Cross-Sectional Area(mm2) Direct Buried Pipe Duct In Air
Trefoil Flat(S=2D)
400 657 641 757 836
500 745 725 866 962
630 843 822 989 1111
800 943 916 1116 1268
1000 1090 1057 1310 1505
1200 1165 1131 1403 1631
1600 1316 1322 1596 1902
2000 1438 1440 1758 2143
2500 1512 1514 1849 2254

 

Conductor

Thickness of Conductor Screen

Approx.

Thickness of

Insulation

Thickness of Insulation Screen Approx. Thickness of Aluminum Sheath

Thickness of Outer

Sheath

Outer Diameter

of Cable

Weight

of Cable

Max. DC Conductor Resistance at 20 °C Capacitance
Cross-Sectional Area Shape Diameter
mm²   mm mm mm mm mm mm mm kg/m Ω/km μF/km
400 Compact Round Stranded 23.2 1.5 23.0 1.3 2.2 4.5 104 11.0 0.0470 0.14
500 26.3 1.5 23.0 1.3 2.3 4.5 108 12.1 0.0366 0.15
630 30.2 1.5 23.0 1.3 2.4 4.5 112 14.2 0.0283 0.17
800 34.0 1.5 23.0 1.3 2.4 4.5 116 15.8 0.0221 0.18
1000 38.7 1.5 23.0 1.3 2.4 4.5 116 15.8 0.0221 0.18
1200 Segment Stranded (Miliken) 41.8 1.5 23.0 1.3 2.6 5.0 126 21.5 0.0151 0.21
1600 48.1 1.5 23.0 1.3 2.7 5.0 133 26.0 0.0113 0.23
2000 54.3 1.5 23.0 1.3 2.8 5.0 139 30.7 0.0090 0.24
2500 63.0 1.5 23.0 1.3 3.0 5.0 148 37.8 0.0072 0.27
 Continuous Current Ratings for Single Circuit (A)
Cross-Sectional Area(mm2) Direct Buried Pipe Duct In Air
Trefoil Flat(S=2D)
400 676 638 793 871
500 770 745 914 1010
630 876 847 1054 1173
800 986 950 1196 1343
1000 1153 1108 1429 1606
1200 1243 1194 1552 1757
1600 1424 1401 1797 2068
2000 1571 1545 2004 2342
2500 1652 1625 2108 2463

 

Conductor

Thickness of Conductor Screen

Approx.

Thickness of

Insulation

Thickness of Insulation Screen Approx. Thickness of Aluminum Sheath

Thickness of Outer

Sheath

Outer Diameter

of Cable

Weight

of Cable

Max. DC Conductor Resistance at 20 °C Capacitance
Cross-Sectional Area Shape Diameter
mm²   mm mm mm mm mm mm mm kg/m Ω/km μF/km
400 Compact Round Stranded 23.2 1.5 23.0 1.3 3.2 4.5 96 17.9 0.0470 0.14
500 26.3 1.5 23.0 1.3 3.3 4.5 100 19.7 0.0366 0.15
630 30.2 1.5 23.0 1.3 3.4 4.5 104 22.1 0.0283 0.17
800 34.0 1.5 23.0 1.3 3.5 4.5 108 24.8 0.0221 0.18
1000 Segment Stranded (Miliken) 38.7 1.5 23.0 1.3 3.6 5.0 114 28.8 0.0176 0.20
1200 41.8 1.5 23.0 1.3 3.9 5.0 118 32.3 0.0151 0.21
1600 48.1 1.5 23.0 1.3 4.1 5.0 124 38.2 0.0113 0.23
2000 54.3 1.5 23.0 1.3 4.2 5.0 130 43.8 0.0090 0.24
2500 63.0 1.5 23.0 1.3 4.4 5.0 148 52.5 0.0072 0.27
 Continuous Current Ratings for Single Circuit (A)
Cross-Sectional Area(mm2) Direct Buried Pipe Duct In Air
Trefoil Flat(S=2D)
400 668 634 779 863
500 759 719 895 998
630 864 842 1031 1159
800 970 944 1167 1326
1000 1131 1100 1390 1583
1200 1221 1185 1512 1733
1600 1397 1354 1750 2040
2000 1543 1489 1950 2309
2500 1623 1566 2051 2429

 

Conductor

Thickness of Conductor Screen

Approx.

Thickness of

Insulation

Thickness of Insulation Screen Approx. Thickness of Aluminum Sheath

Thickness of Outer

Sheath

Outer Diameter

of Cable

Weight

of Cable

Max. DC Conductor Resistance at 20 °C Capacitance
Cross-Sectional Area Shape Diameter
mm²   mm mm mm mm mm mm mm kg/m Ω/km μF/km
400 Compact Round Stranded 23.2 1.5 23.0 1.3 1.5×80 4.5 91 10.0 0.0470 0.14
500 26.3 1.5 23.0 1.3 1.5×80 4.5 94 11.2 0.0366 0.15
630 30.2 1.5 23.0 1.3 1.5×80 4.5 98 12.8 0.0283 0.17
800 34.0 1.5 23.0 1.3 1.5×80 4.5 102 14.8 0.0221 0.18
1000 Segment Stranded (Miliken) 38.7 1.5 23.0 1.3 1.5×80 5.0 107 17.2 0.0176 0.20
1200 41.8 1.5 23.0 1.3 1.5×80 5.0 110 19.2 0.0151 0.21
1600 48.1 1.5 23.0 1.3 1.5×80 5.0 116 23.3 0.0113 0.23
2000 54.3 1.5 23.0 1.3 1.5×80 5.0 123 27.6 0.0090 0.24
2500 63.0 1.5 23.0 1.3 1.5×80 5.0 132 33.9 0.0072 0.27

Quality Control

High Voltage Power Cable
High Voltage Power Cable  Raw Material Test

Raw Material Test

NPC has always chosen raw material suppliers who have a good reputation, possess stable supply capabilities and have passed international quality system certifications (such as ISO 9001). And establish a long-term cooperative relationship with it, forming a stable and reliable raw material supply chain.
We will ensure that all raw materials are subject to strict inspection procedures upon entry to the factory, and can only be stored in the warehouse after they have been confirmed to meet the standards.

High Voltage Power Cable Process inspection

Process inspection

NPC has strict quality control procedures for each process in the cable production process.
Process documents: Develop detailed process flow and operation instructions to clarify the operating specifications and quality standards of each process.
Equipment calibration: Regularly calibrate key equipment such as wire drawing machines, stranding machines, extruders, and diameter gauges to ensure that the accuracy meets the requirements.
First piece confirmation: Before each batch of production, the first piece is trial-produced to confirm that the process parameters, product dimensions, electrical performance, etc. meet the standards before mass production can be carried out.

High Voltage Power Cable  Finished Product

Finished Product

Inspectors conduct ex-factory inspections on cables according to relevant standards and corresponding product inspection specifications to ensure that each ex-factory product complies with the process regulations.

Application

High Voltage Power Cable is used for the transmission and distribution of electric power and is suitable for installation in ducts, trenches or direct buried underground or within buildings. These cables are ideal for use to connect wind farms and other renewable energy to existing grid systems.

Technical Advantages

● 30+ years of manufacturing experience
● ISO and UL certified production
● Customized cable and transformer solutions

Product Packaging

Wires and Cables packaging (1)
Wires and Cables packaging (1)
Wires and Cables packaging (2)
Wires and Cables packaging (2)
Wires and Cables packaging (3)
Wires and Cables packaging (3)
Wires and Cables packaging (4)
Wires and Cables packaging (4)
Wires and Cables packaging (5)
Wires and Cables packaging (5)
Wires and Cables packaging (6)
Wires and Cables packaging (6)
Wires and Cables packaging (7)
Wires and Cables packaging (7)
Wires and Cables packaging (8)
Wires and Cables packaging (8)

Related Products

FAQ From Customers

What are the advantages of power cables and overhead lines?
(1) Reliable operation, because it is installed in a hidden place such as underground, it is less damaged by external forces, has less chance of failure, and the power supply is safe, and it will not cause harm to people;
(2) The maintenance workload is small and frequent inspections are not required;
(3) No need to erect towers;
(4) Help improve power factor.
Which aspects should be considered when choosing the cross section of a power cable?
(1) The long-term allowable working current of the cable;
(2) Thermal stability once short circuited;
(3) The voltage drop on the line cannot exceed the allowable working range.
What are the measures for cable fire prevention?
(1) Use flame-retardant cables;
(2) Use fireproof cable tray;
(3) Use fireproof paint;
(4) Fire partition walls and fire baffles are installed at cable tunnels, mezzanine exits, etc.;
(5) Overhead cables should avoid oil pipelines and explosion-proof doors, otherwise local pipes or heat insulation and fire prevention measures should be taken.
What should be paid attention to during the transportation and handling of cables?
(1) During transportation, loading and unloading, cables and cable reels should not be damaged. It is strictly forbidden to push the cable reels directly from the vehicle. Generally, cables should not be transported and stored flat.
(2) Before transporting or rolling the cable reel, ensure that the cable reel is firm, the cable is wound tightly, the oil pipe between the oil-filled cable and the pressure oil tank should be fixed without damage, the pressure oil tank should be firm, and the pressure indication should meet the requirements.
What inspections should be carried out for the acceptance of cable lines?
(1) The cable specifications should meet the regulations, the arrangement should be neat, no damage, and the signs should be complete, correct and clear;
(2) The fixed bending radius of the cable, the related distance and the wiring of the metal sheath of the single-core power cable should meet the requirements;
(3) The cable terminal and the middle head should not leak oil, and the installation should be firm. The oil pressure of the oil-filled cable and the meter setting should meet the requirements;
(4) Good grounding;
(5) The color of the cable terminal is correct, and the metal parts such as the bracket are completely painted;
(6) There should be no debris in the cable trench, tunnel, and bridge, and the cover should be complete.

Welcome your inquiry

Honesty, Integrity, Frugality, Activeness and Passion